In the meantime I spent today redesigning the extruded aluminium frame that will hold the camera array and attach to a roof-rack. The items in question were purchased from http://www.valuframe.co.uk/. Just as an aside, one of the bars was a bit misshapen when it arrived, but we did receive an extra 2m of bar and a couple extra connectors...swings & roundabouts.
I initially constructed the frame in a symmetrical manner (see crude sketch). Two bars joined at the end with a 90° bracket and a corner plate (blue) to add rigidity, repeat for all corners. This worked nicely, it was strong and didn't use too many parts.....however it does restrict two channels in the aluminium bar. To access them to add more components would mean taking apart one of the corners, as the keyed inserts have to be slid along from the end.
A redesign was needed...... (this is quite difficult to draw in 2D) but basically any given channel cannot have both ends used. So the bars and mounts have to alternate which side they connected to.
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